DUPLO

Booklet makers

DUPLO 150 BOOKLET MAKER RANGE

  • With the Duplo 150 Booklet Making Systems, you get all the features of the big systems, packaged into the compact footprint of the world’s smallest fully-automatic booklet maker and trimmer. Ideal if you're a low- to mid- volume user looking to bring booklet making in-house, you can scale this modular booklet-making machine, complete with trimmer, up or down and add it to offset and digital printers, to finish documents sheet by sheet or set by set.

    FEATURES AND BENEFITS

    Automatic set up

    Reliable friction feeding

    Compact footprint

    More than 5 different finishing Modes

    User friendly


  • SPECIFICATIONS

    Max Booklet Size: 320x 230 mm (untrimmed)

    Min Booklet Size: 120 x 105 mm (untrimmed)

    Max thickness: 2.5 mm/25 sheets

    Stitch/fold

    Foredge trim

    Side stitch option

    Corner stitch option

    Loop stable option

    Hand feed unit

    Maximum speed: 2400 booklets per hour

DUPLO 350 BOOKLET MAKER RANGE

  • Easy to use, quick to set up, economical to run, and scalable to grow with your business. The Duplo 350 Booklet Maker is a fully-automated booklet making system with touch screen controls to allow you to set up new jobs and those stored in the memory in seconds. You benefit from the high yield per spool of its deluxe stitching heads, which reduce the cost per booklet. This booklet maker is modular so you can upgrade in situ.

    FEATURES AND BENEFITS

    Easy-to-use control panel

    Superior feeding

    Digital sheet feeder or collator feeder option

    Barcode integrity

    Automatic set up

  • Max Booklet Size: 320x 230 mm (untrimmed)

    Min Booklet Size: 148x105mm (untrimmed)

    Max thickness: 2 mm/20 sheets

    Stitch/fold

    Foredge trim CATIONS

    Side stitch option

    Corner stitch option

    Loop stable option

    Hand feed unit

    Maximum speed: 3000 booklets per hour

DUPLO 600 BOOKLET MAKER RANGE

  • You can expect high productivity, simple operation and set up, as well as advanced application capabilities such as A4 landscape, from the Duplo 600 Booklet Maker. Fully automatic, with high intelligence and with an optimised PC controller, this booklet maker lets you get underway in no time and delivers high volume, high quality jobs quickly.

    EATURES AND BENEFITS

    Landscape capable

    Automated and precise setup

    Intelligent collator towers

    User-friendly PC controller

    Bigger sheet sizes

    Automated integrity checks

  • Max Booklet Size: 356x 305 mm (untrimmed)

    Min Booklet Size: 105x75 mm (trimmed)

    Max thickness: 6 mm/30 sheets

    Maximum speed 5200 booklets per hour

    6 collators maximum - intelligent feeding - ultrasonic detector option

    Side stitch. Corner stitch

    4 head stitching option

    Loop staple option

    Hand feed unit option

    Kicker option

    2 hole punch option

    Head foot trim, Gutter trim and Foredge trim options

Digital Cutting tables

PFI BLADE B2+ DIGITAL CUTTING TABLE

  • To succeed in business isn’t about fitting in, its about being different and providing your clients with something that your competitors don’t. Our new PFi Blade B2+ is the missing piece of the puzzle to help you do exactly that! Streamline and expand into a new marketplace with the automation and precision for intricate short-run, high-value work, that you can produce for new and existing clients

    By diversify your business offering and giving greater flexibility, you can grow your client base and approach different market sectors with products such as shaped greetings cards, kiss-cut, hanging tags, paper bags and luxury packaging. Digital die cutting allows you to experience a new level of flexibly; cut, kiss cuts, crease and perforate a range of substrates including paper, laminates, boards, adhesives and synthetic stocks dynamically, on demand.

    FEATURES AND BENEFITS

    No physical dies required.

    Affordable and versatile solution for short-run production, Sample making, Prototyping designs (irregular shapes)

    Automated material feeding system

    Easy job preparation & set-up; PFI Blade Connect Software.

    CCD camera automatic registration system

    Compact cutting heads

  • Max sheet size: 800 x 600 mm

    Min sheet size: 210 x 279 mm

    Feeder capacity 100mm

    12-45 Seconds per sheet (dependant on complexity)

    Cutting thickness up to 6mm

    Max cutting speed up to 1200mm per second

 

PFI BLADE B3+ DIGITAL CUTTING TABLE

  • Utilising a flatbed table and digital cutting technology, the PFi Blade digital cutting table produces short-run packaging, custom-shaped cards and labels without physical dies required. It’s an affordable and versatile solution for prototyping designs and small run production.

    FEATURES AND BENEFITS

    No dies required

    Easy job preparation and set-up

    Automated Feed System

    CCD registration system

    Universal Tool Holder

    Compact and Affordable

    Intuitive Software platform

    QR code module automates and accelerates production

  • Max sheet size: 600 x 400 mm

    Min sheet size: 210 x 279 mm

    Feeder capacity 100mm

    30-45 Seconds per sheet (dependant on complexity)

    Cutting thickness up to 1.3mm

    Max cutting speed up to 800mm per second

Perfect binding

DUPLO ENHANCES ITS BINDING PORTFOLIO WITH DB-290 PERFECT BINDER

  • Duplo International, the market leader with the widest range of finishing systems in the print industry, has launched the DB-290 Perfect Binder.

    A unique selling point for Duplo’s DB-290 Perfect Binder is new side gluing done by wheels with their own dedicated glue tank. This allows operators to use fast-drying adhesive to firmly support the shape of the book. The glue in the main tank can then be longer-drying glue, giving more time for the adhesive to thoroughly penetrate the spine.The combination created improved glue application and adhesion, resulting in a better bind and squarer books.

    Delivering compact professional perfect binding for long and short runs, the new addition joins Duplo’s comprehensive, highly automated and precision engineered portfolio of bookletmakers, saddle stitchers, collators, multifinishers, binders, folders and duplicators.

    Ideally suited to the production of soft cover books, tape bound books and note pads, the single operator machine can produce up to 200 books per hour.

    This combination creates improved glue application and adhesion, resulting in a better bind for squarer books and enabling smarter production flexibility.

    The DB-290 offers a maximum book thickness of 40mm at a production speed up to 200bph while a user-friendly ergonomic control panel supports quick, easy and accurate set up.

    Robin Greenhalgh, Duplo International Chairman, said: “Our new side gluing technique is really going to impress users, who will be amazed at the quality from the better binding and squarer books. With the emphasis on today’s printer to provide a multi-service approach we have developed DB-290 to deliver a high-quality book without the need for a skilled operator. Electronic operation and a clearly marked LED display ensures more precise setting. It is flexible too with a conversion to padding jobs achieved at the push of a button. All these elements have been combined to ease set up and operation for the most efficient and profitable results.”

 

DUPLO PFIBIND PUR BINDERS

  • If you’re a commercial printer or operate an in-plant, bring highly profitable short run, on-demand jobs in-house with the Duplo PFi BIND 2100 PUR Binder. This binding machine is simple to use, each book and glue requirement is intelligently measured, and our patented system reduces cleaning and maintenance and eliminates expensive glue wastage.

    FEATURES AND BENEFITS

    Fast curing

    Quick and easy cleaning

    Stronger binding

    Automatic

    User friendly

  • EVA spine glue

    Max spine length: 360 mm

    Warm up in 40 minutes

    Open tank system

    Max thickness 51 mm

    Max speed: 525 cycles per hour

Saddle stitchers

DUPLO ISADDLE 5.0

  • With the ongoing trend to ever shorter runs with faster delivery times, there’s never been a greater need to invest in solutions that deliver high quality results and adapt to many production formats and requirements. The new iSaddle 5.0 delivers just that. Evolved from Duplo’s flagship iSaddle system, it provides the convenience of production from a flat sheet, combined with features to produce a wide range of profitable applications, allowing users to differentiate themselves from the competition.

    FEATURES AND BENEFITS

    The FLEXIBILITY to accept a wide range of printed media, standard and non-standard job formats.

    MINIMAL MAKEREADY to reduce unproductive time

    CONTINUITY to start running and keep producing without interruption

    DURABILITY for the long and the short runs

  • Max finished booklet Size: 356x305mm (untrimmed)

    Min finished booklet Size: 105x75mm (Trimmed)

    Max thickness: 3mm/30 sheets

    Saddle stitch

    Foredge trim

    Head/Foot trim option

    Gutter trim option

    Loop stitch option

    4 head stitch option

    Kicker option

    4 collators maximum - intelligent feeding - ultrasonic detector option

    Maximum speed 5000 booklets per hour

    Multi-sized booklet option - up to 6 different size sheets per booklet

 

DUPLO ISADDLE 2 RANGE

  • If you've tried to find an automated saddle stitcher that enables booklets to remain flat, you know it's a tough job! With the Duplo iSaddle you get the best of both worlds: flatter publications with time savings such as quick changeover and automated set up, resulting in a highly premium finished product.

    FEATURES AND BENEFITS

    Automatic set up

    Extremely fast job change over

    Intelligent feeding

    Flatter books

    User-friendly PC controller

    Innovative output - create up to 6 different size sheets in one booklet

    Document verification

  • Max finished booklet Size: 356x305mm (untrimmed)

    Min finished booklet Size: 105x75mm (Trimmed)

    Max thickness: 3mm/30 sheets

    Saddle stitch

    Foredge trim

    Head/Foot trim option

    Gutter trim option

    Loop stitch option

    4 head stitch option

    Kicker option

    4 collators maximum - intelligent feeding - ultrasonic detector option

    Maximum speed 5000 booklets per hour

    Full Barcode option feed/exit

    Multi-sized booklet option - up to 6 different size sheets per booklet

Slitter cutters

DUPLO DC-618 SLITTER CUTTER CREASER

  • he DC-616 has evolved. Please meet our new DC-618!

    The fully automated DC-618 Slitter, Cutter, Creaser is Duplo’s compact, yet powerful all-in-one finishing solution designed for today’s digital printer. With the ability to process up to 6 slits, 30 cuts and 20 creases in one pass, the DC-618 delivers full-bleed applications up to 23 sheets per minute without the white borders and toner cracking for a clean finish.

    FEATURES AND BENEFITS

    Automatic set up

    User-friendly PC controller

    Unattended running

    EFI XML integration

  • Max sheet size: 330x1000mm (*1200 extended specification)

    Min sheet size: 210x210mm

    Min finished size: 48x49mm

    Paper 110gms - 400gsm

    30 cuts

    20 creases

    Fully automatic set-up

    PC controlled

    23 sheets per minute

 

DUPLO DC-646I PRO CUTTER CREASER

  • he Duplo DC-646i PRO Cutter Creaser is innovative, versatile and built to withstand the rigours of the daily workload. With its powerful, heavy-duty build, high quality, motorised tooling - including a Rotary Tool Module for adding perforations, skip perforations, score and slit score, as the sheet passes through - and efficient dynamicols

    FEATURES AND BENEFITS

    Flexible automation

    Advanced tools

    Automated job set-up, image drift compensation

    User-friendly PC controller

    EFI XML integration

  • Max sheet size: 370 x 670 mm *999.9 option on extended spec

    Min sheet size: 210 x 210 mm

    Min finished size: 48 x 49 mm *L=28mm on extended spec

    Paper: 110gsm - 350gsm

    30 cuts

    20 creases

    Up to 8 slitters

    Stop/start perfing/ creasing in both directions

    Fully-automatic set up

    Removable in-line perforator

    PC controlled

    XML template output

    Barcode and pagination readers

    30 sheets per minute